200+
Projects Delivered
30+
Senior Engineers
100%
U.S.-Based Team
4
Directors of Engineering
Trusted By
Manufacturing Software Capabilities
From production floors to supply chains, we build the systems manufacturers depend on to operate efficiently and maintain visibility at scale.
01
Production Management
MES platforms, real-time OEE monitoring, production scheduling, and downtime tracking systems that give operators and leadership live visibility into output, cycle times, and shift handoff status. We build work order management that enforces routing, captures actual vs. planned production data, and feeds accurate metrics back to your ERP.
02
IoT & Sensor Integration
Connect industrial sensors, PLCs, and edge devices to cloud analytics using OPC-UA and MQTT protocols. We build edge computing layers that process machine data at the source, predictive maintenance algorithms that reduce unplanned downtime, and digital twin models that mirror your production environment in real time for simulation and optimization.
03
Supply Chain Visibility
End-to-end tracking across suppliers, warehouses, and distribution — supplier scorecards, demand forecasting models, just-in-time optimization, and material requirements planning (MRP) unified in a single operational dashboard that surfaces lead time risks before they impact production.
04
Quality Control Systems
SPC (Statistical Process Control) dashboards, inline inspection workflows, non-conformance tracking, and CAPA management systems that catch quality issues early and maintain audit-ready records. We build for ISO 9001 compliance and FDA 21 CFR Part 11 electronic signature requirements for regulated manufacturers.
05
ERP Integration & Custom Modules
Custom integrations with SAP S/4HANA, Oracle Manufacturing Cloud, Epicor Kinetic, Infor CloudSuite, and Microsoft Dynamics 365 — plus purpose-built modules for workflows your ERP doesn't handle out of the box, from advanced scheduling to shop floor data capture.
06
Warehouse & Inventory Management
Barcode and RFID-enabled inventory systems, bin management, cycle counting, kitting workflows, and bill of materials (BOM) management platforms that reduce carrying costs, prevent stockouts, and maintain accurate material traceability from receiving dock to finished goods.
Manufacturing Organizations We Serve
We build for manufacturers across production methodologies and regulated industries — from high-mix discrete shops to continuous process facilities.
Discrete Manufacturing
Manufacturers producing distinct, countable items — from electronics assemblies to metal fabrication — who need production scheduling, work order tracking, and shop floor visibility systems.
Process Manufacturing
Continuous and batch process operations — chemicals, plastics, building materials — that need recipe management, batch tracking, yield optimization, and process control integration.
Food & Beverage
Food and beverage producers who need lot traceability, allergen management, shelf-life tracking, FSMA compliance, and production scheduling that accounts for perishable materials and sanitation cycles.
Pharmaceutical & Life Sciences
Pharma and biotech manufacturers operating under FDA 21 CFR Part 11, cGMP, and EU Annex 11 requirements — electronic batch records, deviation management, CAPA workflows, and validated systems.
Automotive & Aerospace
Tier 1-3 suppliers and OEMs who need IATF 16949 and AS9100 compliance support, PPAP documentation management, serialized part tracking, and complex BOM management across multi-level assemblies.
Industrial Equipment & Machinery
Heavy equipment and industrial machinery builders who need configure-to-order systems, engineering change management, field service integration, and warranty tracking across long product lifecycles.
Why Manufacturers Choose Active Logic
Manufacturing operations generate more data than most industries — machine telemetry, production counts, quality measurements, inventory levels, and logistics tracking across every facility. The challenge isn't collecting data, it's turning it into operational decisions before the next shift starts.
Industry 4.0 has raised the bar. Manufacturers now need software that connects IoT sensors to analytics platforms, feeds predictive maintenance models with real-time machine data, and gives leadership visibility across facilities — all while integrating with ERP systems that were designed before cloud computing existed. Building these systems requires engineers who understand both modern software architecture and the operational realities of production environments.
Our teams bring the same operational rigor to manufacturing that we've applied across 200+ enterprise projects — including IoT integrations, ERP platform extensions, and data pipeline engineering for organizations like Black & Veatch and Abbott where system reliability directly impacts operations. Every engagement is led by a Director of Engineering who owns architecture decisions, integration strategy, and delivery accountability.
Common Engagement Triggers
- Production data is trapped in spreadsheets and disconnected systems
- ERP limitations are forcing manual workarounds across the shop floor
- IoT sensors are generating data with no system to act on it
- Quality control relies on paper-based processes and tribal knowledge
- Supply chain disruptions are hard to detect until they impact production
- Legacy manufacturing systems are too fragile to extend or integrate
Need Manufacturing Software Development?
Tell us about your production challenges, integration requirements, and operational goals. We'll connect you with engineers who understand manufacturing.
Manufacturing Development in Practice
See how our teams have delivered for organizations with complex operational environments.
Frequently Asked Questions
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We build MES (Manufacturing Execution Systems), MRP and production scheduling platforms, QMS (Quality Management Systems), CMMS (Computerized Maintenance Management Systems), SCADA integration layers, PLM (Product Lifecycle Management) tools, warehouse management systems, and custom ERP modules. We serve discrete, process, food & beverage, pharmaceutical, automotive, and aerospace manufacturers — each with software designed around their specific production workflows, compliance requirements, and operational environments.
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Industry 4.0 is the convergence of IoT, AI/ML, cloud computing, and data analytics on the factory floor — transforming traditional manufacturing into connected, data-driven operations. In practice, this means digital twins that model production lines in real time, predictive maintenance algorithms that prevent unplanned downtime, real-time OEE (Overall Equipment Effectiveness) monitoring dashboards, and edge computing that processes machine data at the source before sending insights to the cloud. We build the software systems that make Industry 4.0 operational — not as proof-of-concept demos, but as production-grade platforms that run 24/7.
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Yes. We build custom integrations with SAP S/4HANA, Oracle Manufacturing Cloud, Epicor Kinetic, Plex (Rockwell Automation), Infor CloudSuite, and Microsoft Dynamics 365 for Manufacturing. Our teams handle the data mapping, API development, OPC-UA protocol implementation for machine connectivity, and synchronization logic needed to connect legacy and modern systems without disrupting production schedules or data integrity.
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A Manufacturing Execution System bridges the gap between your ERP and the shop floor. It tracks production in real time — capturing machine data, enforcing quality checks at each station, managing work orders, and providing full traceability from raw materials to finished goods. An MES gives operators live visibility into production status, alerts supervisors to deviations, and feeds accurate data back to your ERP so planning and accounting reflect what actually happened on the floor, not what was scheduled to happen.
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IoT connects sensors, PLCs, and edge devices across your facility to cloud analytics platforms — turning raw machine data into operational intelligence. The measurable impacts include predictive maintenance that reduces unplanned downtime by 30-50%, real-time OEE monitoring that identifies bottlenecks as they occur, inline quality defect detection that catches issues before they propagate downstream, and energy management systems that optimize consumption across shifts. We handle the full stack from device communication protocols (OPC-UA, MQTT) through edge processing to the dashboards your operators and leadership use daily.
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We design for multi-site visibility from the start — consolidated dashboards for corporate leadership, plant-level detail for operations managers, and role-based access that respects your organizational structure. Data aggregation handles time-zone differences, facility-specific configurations, and varying equipment profiles across plants. We build centralized reporting that lets you compare OEE, quality metrics, and throughput across facilities while giving each plant the autonomy to manage their own production schedules and workflows.
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Yes. Many manufacturers run critical operations on aging systems — COBOL-based mainframes, AS/400 platforms, or early-generation MES tools that vendors no longer support. We modernize incrementally using the strangler fig pattern — wrapping legacy components with modern APIs, migrating data and business logic module by module, and replacing functionality in phases so your production lines never go down during the transition. The result is a modern, maintainable system that preserves your institutional knowledge and process logic while opening up integration with IoT, analytics, and cloud platforms.
Team-As-A-Service
Team-as-a-Service gives you two engagement options with the same director-led accountability, 100% U.S.-based senior engineers, and mission-critical delivery standards.
With You
Embedded Team Partnership
Active Logic engineers integrate into your planning cadence and stakeholder workflows as an extension of your internal team, adding leadership and delivery capacity without disrupting the way your organization already works.
For You
Fully Managed Delivery Model
Active Logic leads planning, implementation, QA, and release execution end-to-end while maintaining transparent checkpoints with your leadership team, so outcomes stay predictable and management overhead stays low.
Start a Conversation About Your Manufacturing Project
Share your operational challenges, technology stack, and timeline. We'll map the right team and a clear path forward.
